How Downtime Disrupts the OR and What Surgical Teams Need in a Backup Plan

6 July 2026

AUTHORED BY: Chloe Williams

The operating room is one of the most controlled environments in a hospital. Every instrument is counted. Every step in the surgical workflow is sequenced and verified. The margin for error is extraordinarily thin. When an EHR goes offline during or immediately before a surgical case, that controlled environment does not disappear, but the information infrastructure supporting it does, and the consequences of operating without that infrastructure are serious.

OR downtime is a distinct problem from downtime in most other hospital departments. The workflows are more complex, the documentation requirements are more specific, and the patient safety stakes at any single moment are higher. A generic downtime plan that works adequately for a medical-surgical unit or a registration desk is not sufficient for a perioperative environment. Surgical teams need a backup plan that was designed with their specific workflows in mind.

What the OR Depends on from the EHR

To understand what breaks during an OR downtime event, it helps to map what the EHR is actively supporting across the perioperative workflow. That list is longer than most non-clinical staff realize:

  • The surgical schedule, including case sequencing, room assignments, and procedure details
  • Pre-operative checklists and nursing assessments that must be completed and documented before a case can proceed
  • Informed consent documentation and the verification that it has been obtained and signed
  • Medication reconciliation and allergy information that anesthesia and nursing rely on before administering any drugs
  • Surgical safety checklist completion, including the WHO Surgical Safety Checklist timeout that is required before incision
  • Implant and device documentation, including lot numbers and manufacturer information for any devices placed during the case
  • Anesthesia documentation and intraoperative nursing notes
  • Post-operative care orders and handoff documentation from the OR to the PACU

Each of these workflows is either directly EHR-dependent or connected to information that lives in the EHR. When the system goes offline, every one of them requires a workaround.

The Specific Risks an OR Downtime Event Creates

The risks created by an EHR outage in the perioperative setting fall into several categories, and understanding each one is essential for building a backup plan that actually addresses them:

  • Allergy and medication risk: Anesthesia providers and perioperative nurses who cannot access the current medication reconciliation and allergy list are working with incomplete safety information at the moment when medications are being drawn and administered
  • Consent documentation gaps: If signed consent forms live only in the EHR and cannot be retrieved during a downtime event, the team may be unable to verify that consent was properly obtained before proceeding with a scheduled case
  • Surgical safety checklist integrity: The WHO checklist timeout is a documented patient safety requirement. If the process for completing and documenting the timeout depends on the EHR, the team needs an alternative that is equally rigorous and documentable
  • Implant and device tracking: Regulatory requirements mandate that implantable device information be documented in the patient record. If that documentation cannot be entered during the outage, it must be captured in a way that transfers accurately into the EHR after recovery
  • Schedule visibility: If the surgical schedule lives only in the EHR, the charge nurse and OR coordinator lose visibility into case sequencing, room turnover timing, and the information they need to manage the day
  • Handoff risk: The transition from OR to PACU is a high-risk handoff under normal circumstances. Without EHR-supported documentation, the completeness and accuracy of that handoff depends entirely on verbal communication and any paper records the team can produce

What a Backup Plan for the OR Must Include

A downtime plan for the OR needs to address each of these risk areas specifically. A plan that simply says the team will use paper is not sufficient for a perioperative environment. The backup plan should include:

  • A printed or electronically accessible version of the surgical schedule that is updated at defined intervals and available to the OR coordinator and charge nurse without the EHR being online
  • Access to current patient allergy and medication information for each scheduled case through dbtech’s Downtime Solution, which maintains a continuously updated local copy of patient data through its HL7 interface
  • A downtime version of the pre-operative checklist and surgical safety checklist available through dbtech’s eForms, so that required documentation can be completed electronically during the outage and transferred into the EHR after recovery
  • A defined process for verifying and documenting informed consent during a downtime event, including who is responsible for confirming consent status and how that confirmation is documented
  • A paper or electronic implant documentation log that captures device information during the downtime period in a format that can be accurately reconciled into the EHR after recovery
  • A structured OR-to-PACU handoff tool available through dbtech’s eForms that ensures critical patient information is communicated and documented even when the EHR is unavailable

The Case Decision During an Active Outage

One of the most difficult decisions a surgical team faces during a downtime event is whether to proceed with a scheduled case or delay it until the EHR is restored. There is no single right answer, and the decision depends on the urgency of the case, the nature of the information that is unavailable, and the organization’s specific risk tolerance. However, every OR should have a defined decision framework for this scenario before an outage occurs, not during one.

The framework should specify who has authority to make the proceed or delay decision, what minimum information must be available before proceeding with an elective case, under what circumstances an urgent or emergent case proceeds regardless of downtime status, and what documentation is required to support a proceed decision made during a downtime event. Having this framework in place and known to the surgical leadership team removes the improvisation and inconsistency that arise when the decision is made ad hoc under pressure.

Training the OR Team Before an Outage Happens

The OR team works in a high-stakes, high-precision environment where new workflows are not absorbed quickly under pressure. Downtime procedures that surgical staff encounter for the first time during an actual outage will not be executed reliably. Training and practice need to happen during normal operations, specifically during planned maintenance windows when the conditions are real and the pressure is lower.

OR-specific downtime training should include:

  • Hands-on practice with the downtime workstations that will be used in the perioperative area
  • Walkthrough of the downtime checklist and consent documentation workflows using dbtech’s eForms
  • Tabletop exercises for the charge nurse and OR coordinator on managing the schedule during an outage
  • Defined roles for each team member during a downtime event so that responsibilities are clear from the moment the system goes offline

To evaluate your current OR downtime readiness and identify specific gaps, schedule a dbtech Downtime Audit Assessment or request a demo to see how dbtech’s solution supports perioperative workflows during an outage.

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